Employer calculator

Grey fleet cost calculator

Estimate how much employees using their own cars for work really costs you; then model the savings and carbon impact of moving them into EV salary sacrifice.

What we mean by “grey fleet”

Grey fleet is the catch-all term for employees using their own cars for business travel. The visible cost is mileage reimbursement; the hidden cost is duty-of-care exposure, insurance gaps, and carbon reporting impact in Scope 3.

This calculator gives a guidance-grade view of annual spend and tailpipe CO₂, and shows what happens when some of those miles move to employer-provided electric cars via salary sacrifice.

Inputs

Use your best estimate. Defaults align to common UK policy.

Typical HMRC approved rate is £0.45 per mile for the first 10,000 miles.

A simple uplift to reflect insurance checks, compliance processes, incident risk, and admin overheads.

Use your own data if you have it; this is a typical ICE average.

Current grey-fleet spend

Mileage reimbursement plus a simple uplift.

Total business miles175,000 miles
Reimbursement cost£78,750
Risk/admin uplift£11,813
All-in annual cost£90,563

Miles displaced by EV salary sacrifice

Assumes displaced miles become tailpipe-zero.

Displaced miles105,000 miles
Reimbursement avoided£47,250
Indicative savings£54,338

This doesn’t include productivity gains, reduced incidents, or employer NIC savings on the benefit.

Tailpipe CO₂ impact (Scope 3 commuting and business travel)

Guidance-grade; your reporting may use different factors.

Current emissions
46.5 tCO₂e
After EV shift
18.6 tCO₂e
Emissions saved
27.9 tCO₂e

What counts as “cost”

The obvious line is mileage reimbursement. The uplift is a simple proxy for the real-world overhead of managing employees’ own-car travel: licence checks, business-use insurance validation, incident risk, and admin.

Why salary sacrifice helps

Moving drivers into employer-provided EVs reduces reliance on personal cars. It cuts reimbursement exposure, improves duty of care, and shifts tailpipe emissions towards zero for those miles.

Use this in your business case

Pair these outputs with the Employer Savings Calculator and your scheme quotation to build a board-ready view of financial, risk, and carbon impact.

Want a tailored grey-fleet reduction plan?

If you are preparing an EV salary sacrifice roll-out, I can help you quantify grey-fleet baseline, build the carbon narrative for SECR reporting, and set up compliant duty-of-care processes.

Grey fleet calculator FAQs